Reports to: Back Shop Lead, Director of Maintenance

Job purpose

The Aviation Back Shop Mechanic (Helicopters) is responsible for performing maintenance, repair, overhaul, and testing of helicopter components and systems in a controlled shop environment. The mechanic ensures all work complies with OEM specifications, company policies, aviation regulatory standards (e.g., FAA, EASA), and safety protocols.

Duties and Responsibilities

• Disassemble, inspect, repair, modify, assemble, and test helicopter components (e.g., gearboxes, rotors, hydraulics, fuel systems).
• Troubleshoot component issues using technical manuals, schematics, and diagnostic tools.
• Perform precision measurements and quality checks to verify tolerances and alignments.
• Ensure all documentation and maintenance records are accurate and completed in accordance with regulatory requirements.
• Operate test benches, hydraulic stands, and other specialized equipment as required.
• Maintain tools and equipment in clean and serviceable condition.
• Assist in inventory control, including the handling of parts and materials used in component maintenance.
• Provide feedback on technical data, suggesting corrections or improvements.
• Support inspections (QA, regulatory, customer) and participate in audits as required.
• Maintain a clean, organized, and FOD-free work environment.
• Participate in on-the-job training and cross-training as necessary

Workplace Safety:

• Adhere to all OSHA, company, and aviation industry safety standards.
• Wear appropriate PPE (Personal Protective Equipment) at all times.
• Report unsafe conditions, incidents, or near-misses promptly.
• Follow Lockout/Tagout, hazard communication, and chemical handling protocols.
• Participate in regular safety briefings and drills.

SOP/KPIs:

• Follow established SOPs and work instructions without deviation unless approved.
• Meet or exceed KPIs such as:
  • Turnaround Time (TAT)
  • First Pass Yield
  • Quality Assurance scores
  • Downtime or delays due to rework
  • Inventory accuracy and tool accountability

Team Support:

• Collaborate with team members to meet production goals and deadlines.
• Communicate effectively with supervisors, engineers, and QA staff.
• Support mentorship and knowledge-sharing within the team.
• Assist in problem-solving and continuous improvement initiatives.
• Maintain best practices and a positive working environment with all parties at the worksite.
• Coordinate with other departments to achieve outlined goals.
• Respond to communications (e-mails, meeting requests, Teams messages, etc.) set by team members in a timely and friendly manner.
• Learn Smartsheet’s project management software and take ownership of assigned projects.  Aid in the evolution of usage of this platform by spearheading best practices adoption.

Qualifications:

• FAA Airframe and Powerplant (A&P) License – Preferred
• Minimum 3 years of experience preferably in a back shop or component-level environment
• Prior experience in Part 135, Part 145, or Part 91 operations

Required Behaviors:

• High ethical standards and strong personal integrity
• Unwavering attention to detail
• Safety-conscious mindset
• Accountability and ownership of inspection responsibilities
• Commitment to continuous improvement and learning

Hard Skills & Education:

• Proficient in interpreting technical manuals, blueprints, and engineering drawings
• Skilled in the use of precision measurement tools (e.g., micrometers, calipers, dial indicators)
• Knowledge of helicopter systems and components
• Ability to use computerized maintenance and inventory systems (e.g., ERP, CMS)
• Competent in torque values, safety wiring, and fastener integrity
• High school diploma or GED required; Associate’s or Technical degree in Aviation Maintenance – Preferred

Specific Soft Skills (examples):

• Strong verbal and written communication
• Critical thinking and problem-solving
• Collaboration and interpersonal skills
• Time management and task prioritization
• Ability to remain calm and focused under pressure

Working conditions

• Primarily indoors in a climate-controlled back shop or hangar setting
• Exposure to aviation chemicals, noise, rotating machinery, and high-pressure systems
• Use of PPE required (gloves, safety glasses, hearing protection, etc.)
• Shift work, overtime, and weekend work may be required based on workload

Essential Job Functions

• Manual dexterity to handle small components and tools
• Ability to read and interpret complex manuals and documents
• Perform work requiring a high level of concentration and precision
• Meet required physical and mental demands to ensure safety and compliance
• Maintain logs and documentation with accuracy and clarity

Physical requirements

• Must be able to lift up to 50 pounds
• Must be able to stand, kneel, bend, and reach for extended periods
• Visual acuity to detect cracks, corrosion, or wear
• Manual dexterity for operating tools and equipment
• Ability to work at benches, stands, and test equipment for long durations
• Must pass an initial and reoccurring fit for duty exam